Duplo dbm 120 инструкция на русском

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Руководства для Duplo DBM-120

• Руководство пользователя (User manual)
• Руководство по сервисному обслуживанию (Service manual)
• Руководство по ремонту (Repair manual)
• Перечень комплектующих (PartList)

• Page 1
  STAPLER FOLDER DBM-120 INSTRUCTION MANUAL Please keep this manual handy for future reference.
• Page 2
  DECLARATION OF CONFORMITY DUPLO CORPORATION, located at 7-6, Izumi-honcho 1-chome, Komae-shi, Tokyo 201-8666, Japan, declares that the following product, • Name of product : Stapler Folder • Models : DBM-120, 220–240 V 50/60 Hz complies with the provisions defined by the regulations listed below.

• Page 3: Table Of Contents

  INTRODUCTION Thank you for purchasing this Duplo equipment. To ensure correct usage, please read this instruction manual thoroughly, especially the section Safety Precautions. The aim of this instruction manual is safe and proper use. For this reason, users of this equipment for purposes or by methods other than those described in this manual and users who remodel this equipment for their own reasons are asked to ensure safety in use at their own responsibility.

• Page 4: Safety Precautions

  1. SAFETY PRECAUTIONS Always observe the cautions and warnings given below to prevent personal injury or property damage. The degree of danger and damage that could occur is indicated on two levels by the following marks. WARNING : Ignoring this mark could result in the possibility of serious injury or even death.

• Page 5
  Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles. Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to overheat and catch a fire.

• Page 6: Warning And Caution Label Locations

  SAFETY PRECAUTIONS (continued) Warning and Caution Label Locations NOTE : The warning and caution labels are pasted on the unit to ensure the safety of users. Do not remove nor change them. If these labels become dirty, damaged, or lost, be sure to contact your nearest dealer for new ones.

• Page 7: Usage Precautions

  2. USAGE PRECAUTIONS 2-1. About This Equipment This unit can be connected to a collator, etc. (upstream unit). 2-2. Power Supply This equipment shall be installed near the socket-outlet where the plug on the power supply cord is easily accessible. Make sure the power supply used is always within the following range.

• Page 8: Names And Operation Of Parts

  3. NAMES AND OPERATION OF PARTS 3-1. External Parts…

• Page 9
  3. NAMES AND OPERATION OF PARTS Name Operation Top cover When opened during operations, the unit will make an emergency stop. Control panel Refer to “6. OPERATING”. Side-stapled paper Side-stapled paper and corner-stapled paper are ejected onto this stacker. stacker Rejected paper are also ejected here.

• Page 10: Internal Parts

  3. NAMES AND OPERATION OF PARTS 3-2. Internal Parts (Opened state)
• Page 11
  3. NAMES AND OPERATION OF PARTS Name Operation Side jogger Aligns the width of the paper. Back jogger Aligns the length of the paper. Conveyance roller unit Holds the paper in conveyance. Can be removed to remove jammed paper. Conveyance belt Belt to convey the paper.

• Page 12: Check This Before Use

  4. CHECK THIS BEFORE USE 4-1. What is Stapling, Stapling & Folding, Folding? Side-stapling Corner-stapling Stapling Side-staples or corner- staples the paper with staplers. Stapling & folding Folding Saddle-staples the paper Center-folds the paper with staplers and folds it without stapling. along the center line.

• Page 13: Binding

  5. BINDING This chapter describes binding operations in the on-line mode and off-line (manual feed) mode. To bind another new set, bind one set, check that each page has been bound properly, and that the stapled and folded positions are correct first before beginning continuous binding operations. NOTE : Setting the wrong paper size with the stapler head, clincher, side jogger, etc., and the wrong stapling/folding method (saddle-stapling, center-folding, side-stapling, corner-stapling) will not only lead to poor finish but…

• Page 14
  5. BINDING Setting saddle-stapling position The position to be stapled is determined after setting the center of the paper on the unit. Direction Settable Staple Pitch (mm (inch)) moved in 108 (4.25) 160 (6.30) Paper Width Staples Above 200 (7.87) Above 252 (9.92) Paper width (mm (inch))

• Page 15: Setting Corner-Stapling Position

  5. BINDING Setting corner-stapling position A4 and LTR size paper can be corner-stapling only if fed in wide edge leading. Staples the paper on the right corner as seen from the direction in which the paper moves within 6 mm (0.24″) from the lead edge of the paper. NOTE : To staple the paper on the left corner as seen from the direction in which the paper moves, the optional corner-stapling side jogger (left) is required.

• Page 16: Adjusting The Roller Clearance

  5. BINDING 5-2. Adjusting the Roller Clearance If folding operations are to be performed, roller clearance adjustment is required. This is to prevent the cover of the booklet from damages in binding operations and to prevent paper jamming during conveyance at the folding section. Set the clearance adjusting lever to an appropriate position shown in the following table according to the thickness of the booklet.

• Page 17: Using The Guide

  5. BINDING 5-4. Using the Guide When side-stapling is performed, set the guides and paper holding guide on the side-stapled paper stacker. Place the paper on the stacker. And set the guides about 20 mm (0.79″) away from the left and right sides of the paper.

• Page 18: Operating

  6. OPERATING Display Stop button Booklet A3 Ready Start button Power ON indicator Lights up when the stapler folder is turned ON. Clear Escape button button Jog dial Function button Stapler folder control panel 6-1. Basic Operation Example of stapling and folding six A4 size sheets of paper Select the output mode.

• Page 19
  6. OPERATING e Turn the jog dial to select “Booklet”. The selected output mode shifts to the beginning of the line and NOTE starts blinking. Even when you have selected “Booklet”, the paper will only be Select Mode folded (not stapled) if you select “1” Booklet Side ST in step 3.
• Page 20
  6. OPERATING e Turn the jog dial to select the size. The selected paper size shifts to If the paper size to be set is not a standard size, select the beginning of the line and starts blinking. “Custom”. Select P. Size A4 A5 B4 B5 LGR To cancel the setting Instead of going on to step r, press the…
• Page 21
  6. OPERATING Set the number of sheets. q Turn the jog dial to display “Number of Sheets” in the display. Number of Sheets w Press the center of the jog dial to enter the selection mode, then turn it to select the desired number of sheets (1 to 25). Select Number Select Number To reset the number to “1”…
• Page 22
  6. OPERATING Presetting/changing the custom size When using nonstandard size paper, preset the customized paper size in the unit memory. Three custom sizes can be memorized (Custom 1, Custom 2, Custom 3). A4 is memorized as the default for these three custom sizes. NOTE : The LCD messages in the brackets <…
• Page 23
  6. OPERATING Press the center of the jog dial to enter the selection mode, then turn it to select the desired paper length in millimeters (inches) (139 to 450 mm (5.47″ to 17.72″)). Select Length Select Length Select Length Select Length 11.81 11.69 To change the value in units of 100…
• Page 24
  6. OPERATING Press the center of the jog dial to enter the selection mode, then turn it to select the desired paper width in millimeters (inches) (200 to 320 mm (7.87″ to 12.60″)). Select Width Select Width Select Width Select Width 8.66 8.27 To change the value in units of 100…

• Page 25: Using Connected To The Dfc-10/12

  6. OPERATING 6-2. Using Connected to the DFC-10/12 Set the paper size and binding method, etc. on the DFC-10/12. For details of the settings, refer to the DFC-10/12 instruction manual. Press the preset key on the control panel of the DFC-10/12. Test operations will start. One set from the DFC-10/12 is ejected to the side-stapled paper stacker.

• Page 26: Mode

  6. OPERATING 6-3. Using in the Off-line (Manual Feed) Mode If some paper have already been collated, these can be inserted into the stapler folder by hand for stapling and folding. One set is completed at a time. Press the start button. The conveying section will begin to move, and the message “Operating”, along with the current settings will appear in the display.

• Page 27
  6. OPERATING Press the stop button when the operation is finished. Booklet A4 The message “Operating” turns to Ready “Ready” and the conveying section stops.

• Page 28: Fine-Adjusting Paper Alignment, Stapling

  7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS 7-1. Check the Binding Condition Fine adjustment is required when the paper is not aligned, or the stapling or folding position is unsatisfactory. Is the paper aligned? If not, refer to “7-2. Fine-adjusting the Paper Alignment”. The sheets of paper are not The sheets of paper are The sheets of paper are not…

• Page 29: Fine-Adjusting The Paper Alignment

  7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS Is the stapled/folded line at the center of the paper? If not, refer to “5-5. Selecting the Ball Unit Ball” and “7-3. Fine-adjusting the Stapling and Folding Positions”. Correct example The stapled/folded line is The stapled/folded line is out out of position and the top of position and the bottom…

• Page 30
  7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS Turn the jog dial to display “Fine Adjustment”. Fine Adjustment The second line shows the currently set paper size. Press the center of the jog dial to enter the adjustment item selection mode. Turning the jog dial here displays four items.
• Page 31
  7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS Press the button again. All the side joggers and the back joggers move so that they are open. Turn the jog dial to select the adjustment item. <When adjusting the side jogger position> <When adjusting the back jogger position>…
• Page 32
  7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS Press the button. Back joggers Side jogger All the side joggers and the back joggers move to a position where they align the paper. When the adjustment is completed, check that all the joggers lightly touch the paper edges.

• Page 33: Fine-Adjusting The Stapling And Folding Positions

  7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS 7-3. Fine-adjusting the Stapling and Folding Positions Before fine-adjusting If the paper is not properly aligned, first perform the instructions of “7-2. Fine-adjusting the Paper Alignment”. When the adjustment of the stapling and folding positions is to directly follow step 11 in “7-2. Fine-adjusting the Paper Alignment”, continue from step 6 below.

• Page 34
  7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS Neatly align and insert paper of the size selected and for the number of sheets selected in step 1 into the manual feed slot. (Refer to step 2 in “6-3. Using in the Off-line (Manual Feed) Mode”.) NOTE If the number of sheets set and the number actually inserted differ, the paper will not be bound properly.
• Page 35
  7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS w Press the center of the jog dial to enter the value selection mode, then turn the jog dial to select the adjustment value (–9 to 9). Align the folding line with the stapling position. The value for “1”…
• Page 36
  7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS Perform fine adjustments to eliminate misalignment at the edge by shifting the stapling position as follows. However, this will not affect the position of the folding line against the stapling position (the adjustment completed in step 8).

• Page 37: Other Settings

  8. OTHER SETTINGS It is possible to change the following settings. “Staple Sensor on/off” setting Each (left and right) stapler holds 5,000 staples. When “Staple Sensor” is set to “on” and there are only 20 staples left in the cartridge, the message “Stapler L Nearly Empty” or “Stapler R Nearly Empty”…

• Page 38
  8. OTHER SETTINGS Press the center of the jog dial to enter the item selection mode. Turn the jog dial to select one of the following items to be changed: “Staple Sensor” “Tone” “LCD Setting” (Select this item at the time of changing the shift speed or blink speed.) “mm/In Setting”…

• Page 39: Dealing With The Error Message

  9. DEALING WITH THE ERROR MESSAGE If an error has occurred, the appropriate message appears in the display on the control panel. The messages and how to deal with them are described below. Messages appearing in the first line “Paper Jam” …………Refer to “9-1. Removing Any Jammed Paper”. “Malfunction”…

• Page 40
  9. DEALING WITH THE ERROR MESSAGE Turn the jog dial. The first line of the display shows the “Jam Code” while the second line shows a code (J1 to J12) indicating the detailed location of the jam. Confirm the location and remove the jammed paper.

• Page 41: Replacing The Staple Cartridge

  9. DEALING WITH THE ERROR MESSAGE 9-2. Replacing the Staple Cartridge Lift up the lock lever. Lock lever Cartridge Shake the cartridge sideways gently, and pull out from the stapler head. Stapler head Replace the cartridge. Before replacing, pull out the staple about 20 mm Staple tear line (0.79″) from the cartridge, and cut off the staple at the staple tear line of the stapler.

• Page 42: Removing Any Jammed Staples

  <Machine serial number and total counter> person in charge), address, and telephone Machine serial number Total counter number The model name: DBM-120 (Stapler folder) Machine serial number The number displayed in the total counter The message displayed in the second line of the display…

• Page 43: Precautions On Use Of Emergency Stop Switch

  10. PRECAUTIONS ON USE OF EMERGENCY STOP SWITCH NOTE : Use the emergency stop switch only to stop operations in emergency. In normal operations, use the stop key of the upstream unit (collator, etc.) to stop operations. Stopping operations using the emergency stop Emergency Stop switch will display “Emergency Stop”…

• Page 44: Troubleshooting

  11. TROUBLESHOOTING Symptom Cause Remedy The paper is not aligned Side joggers not adjusted properly. Fine-adjust the joggers. neatly. Back joggers not adjusted properly. Refer to “7-2. Fine-adjusting the Paper Alignment” ( p.27). Change the paper shift amount of the collator.

• Page 45: Cleaning The Unit

  12. CLEANING THE UNIT Before cleaning, be sure to turn OFF the power. The conveyer rubber rollers, conveyer belts, or folding rollers may cause a trouble if they are smudged with paper dust or ink. Clean them once a month, or according to the frequency of use. Use a soft clean cloth dampened with water or a thinned neutral detergent when cleaning.

• Page 46: Specifications

  DBM-120 DBM-120 + Stacker: W × D × H = 1263 × 550 × 594 mm (49.72″ × 21.65″ × 23.39″) DBM-120 + 120T + Stacker + Cabinet: W × D × H = 1772 × 560 × 739 mm (69.76″…

• Page 47
  DUPLO CORPORATION Duplo building, 1-6, Oyama 4 chome, Sagamihara, Kanagawa 229-1180, Japan TEL : +81-42-775-3602 FAX : +81-42-775-3606 E-mail : info@duplo.com 11C-99411-03080000M-3 This manual is printed on recycled paper to help protect the environment.

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