Инструкция по ремонту камаз 5490

Раздел 1. Введение………. 1-3
Техническое описание устройства и работы систем и механизмов автомобиля

Раздел 2. Двигатель…….. 2-1

Силовой агрегат… 2-1

Подвеска силового агрегата…. 2-1

Двигатель………. 2-2

Система питания двигателя воздухом…. 2-3

Система выпуска отработавших газов……. 2-6

Система охлаждения двигателя…….. 2-7

Система питания топливом………… 2-7

Система нейтрализации отработавших газов.. 2-10

Система облегчения пуска холодного двигателя с предпусковым подогревателем2-12

Раздел 3. Трансмиссия…………….   3-1

Сцепление………………………………………. 3-1

Привод управления сцеплением……………………. 3-3

Техническое обслуживание……………………….. 3-5

Ремонт……………………………………….. 3-7

Возможные неисправности сцепления……………….. 3-9

Коробка передач……………………………….   3-10

Техническое обслуживание………………………. 3-10

Ремонт………………………………………. 3-12

Карданная передача……………………………… 3-13

Техническое обслуживание………………………. 3-13

Ведущий мост…………………………………… 3-14

Техническое обслуживание………………………. 3-14

Раздел 4. Рама, седельно-сцепное устройство, подвеска, передняя ось, колеса, шины 4-1

Рама…………… 4-1

Седельно-сцепное устройство………………………. 4-3

Подвеска……………………………………….. 4-5

Передняя ось…………………………………..   4-7

Колеса, шины……………………………………. 4-8

Раздел 5. Рулевое управление……………………….. 5-1

Раздел 6. Тормозная система………………………… 6-1

Пневмопривод тормозных систем…………………….. 6-4

Техническое обслуживание………………………… 6-19

Ремонт………………………………………… 6-28

Возможные неисправности пневмопривода…………….. 6-28

Раздел 7. Электрооборудование………………………. 7-1

Приложения

1.  Подогреватели предпусковые дизельные 14ТС-10.

Руководство по эксплуатации…………………….. 8-1

Б. Подогреватель жидкостный малогабаритный ПРАМОТРОНИК-16ЖД-24.

Руководство по эксплуатации……………………. 8-19

 Руководство по ремонту коробок передач ZF 16S2221 …. 8-34

Г. Руководство по ремонту. Опорно-сцепное устройство JSK 37 фирмы JOST 8-262

Д. ECAS в грузовых автомобилях. Описание системы и инструкции по установке.. 8-293 Е. Рулевые механизмы фирмы RBL.

Руководство по техническому обслуживанию……….. 8-409

Ж. Рулевые механизмы фирмы RBL.

Руководство по ремонту…….. 8-420

3. ZF-Servocom типа 8090, 8095, 8097 и 8098. Конструкция, действие, техническое обслуживание, проверки……. 8-445

И. Особенности выполнения ремонтных работ…… 8-494

• 250, Copyright © ZF Friedrichshafen AG This document is protected by copyright. Complete or partial reproduction or dissemination of this document is prohibited without the consent of ZF Friedrichshafen AG. Infringements lead to civil and criminal prosecution. This document is a translation of the German original.
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• 37, KAMAZ 5490 4-14 Bunk ADJUSTMENT OF HEADLAMP INCLINATION ANGLE Adjuster of headlamp inclination angle is located on instrument panel (see Fig. Adjuster of headlamp inclination angle). Adjustment is carried out in accord with vehicle load. Adjuster position 0 — Vehicle is not loaded. 1-3 — From partial vehicle load to loaded vehicle. Headlamp inclination angle is to be adjusted in such a way when headlamp beam doesn’t blind the drivers of oncoming vehicles. P…

• 315, Maintenance Buses: Oil Drain, Oil Filler, and Oil Overflow Plugs 34 6085 758 102b — 2006-10 Fig. 5 Transmission 6 S 1600 IT, 6 S 1601 BD, 6 S 1701 BO, 6 S 1901 BO alu heat exchanger at bottom 1 = Oil drain location transmission 3 = Oil filter cover Intarder housing 4 = Oil overflow and oil fill after oil change 9 = Oil filler plug after repair Tightening torques refer to table on page 46. 009 413 4 1 3 150 9 013907
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• 63, KAMAZ 5490 4-40 DIGITAL TACHOGRAPH On the shelf over the windshield a digital tacho- graph is installed. Digital tachograph – technical control device, de- signed for registration, storage, display, printing of data about the mode of movement, labour and rest of the driver (see Operation manual of tachograph manufacturer). Tachograph is designed to be used by one or two drivers. Vehicle manufacturer temporarily seals tachograph during its installation. Fu…

• 53, KAMAZ 5490 4-30 STEERING WHEEL ADJUSTMENT Position of steering wheel is adjusted by height and inclination. Adjustment mechanism is provided with the system of pneumatic lock and lock release. Adjustment of steering wheel position 1. Stop the vehicle. 2. Engage the parking brake. 3. Press on the lower part of the steering wheel lock/ unlock switch (see Fig. Steering wheel lock/ lock release switch). Steering column is unlocked. 4. Adjust position of steering wheel by height and inclination. 5. Press on the upper part of steering wheel posi- tion …

• 40, KAMAZ 5490 4-17 COMBINATION SWITCH SWITCHING OF DIRECTION INDICATOR Pull combination switch till fixation: — towards «4» (away from oneself») — right turn signal; — or «5» («toward oneself») — left turn signal. When the steering wheel returns after long-term turn the combination switch automatically resets. ENGAGEMENT OF WARNING LIGHT Shortly pull the combination switch up to position «3». For a short period of time the pilot lamp on instru…

• 155, 7-24 ENGINE START FROM EXTERNAL POWER SOURCE You may use external power sources to start en- gine in vehicle with partially or completely discharged storage batteries. The following devices may be used as external power source: — charged storage batteries with voltage 24 V and suggested capacity 190 А·h; — moving charging station (batteries with network unit). Prior charging the storage batteries, check if sta- tion has been disconnected from mains, otherwise,…

• 88, 4-65 Auxiliary brake system control by means of the switch With the switch in position «В» the mode of downhill operation constant speed is engaged, it doesn’t allow the vehicle to pick up speed. Vehicles without retarder have two brake steps 1 and 2. Auxiliary braking by retarder brake is executed when the switch is sequentially shifted to positions 3-5. Braking torque executed by auxiliary brake system stepwise increase from 1 to 5 lever position. If necessary, an additional braking is possible by means of service …

• 174, 7-43 If the cab is not locked, the cab lock indicator lights up on the driver’s instrument panel. The unblocked cabin creates a danger for the op- erational reliability and safety of the vehicle. At the end of hydraulic cylinder travel (100 mm till complete cab stop), cab lowers with acceleration un- der its own weight). Attention! During cab accelerated lowering, there’s danger of injure – do not keep the cab by hands. You can stay under the cab only after it is entire- ly set into a tilted position. With eng…

• 129, 6-26 CHECKING THE FUEL LEVEL IN THE INDEPENDENT FUEL TANK OF PRE-STARTING HEATER The pre-starting heater is equipped with an inde- pendent fuel tank which is mounted behind the cab on the right side of a vehicle. Observe the fuel level in a tank as independent tank is not included into engine fuel system. Average tank filling interval (with heater constant work) is appr. 8 hours. Use fuel in accord with suggestions of Appen- dix 3. In summer, we suggest to drain fuel from inde- pendent fuel tank. After fuel is drained and the hos…

• 221, 5 4.6 The source of heat is gases got from burning of air-fuel mixture in the combustion chamber. Hot gases moving through the blades inside the heat exchanger warm it and the cooling liquid that washes the heat exchanger from outside is heated and sends this heat into the cooling system. 4.7 The operation of the heater is carried out by the control panel which must be located on the dash panel of a motor vehicle. On the front board of the panel a handhold position …

• 95, 4-72 VEHICLE TOWING Vehicle is towed by other vehicles of the same type by means of a rigid towing. For vehicle towing remove the plugs in buffer fac- ing, install the tow yokes (see Fig. Installation of tow yokes). Install the tow device. When towing the vehicle with a non-operated en- gine, use the tire inflation hose for charging the pneumatic brake actuator with compressed air. Connect one end of the inflation hose to the extra brake release valve or to the check output valve of the parking bra…

• 264, KAMAZ 5490 Operation 1341 758 101 — 2012-05 16 Superimposed H The range change group can be preselected via the preselection switch at the shift lever (Fig. 7). Fig. 7 Upshifting from shift gate 3/4 to 5/6: • Preselect the high range at the preselection switch. • Fully depress clutch pedal. • Shift the transmission into neutral – in doing so, the range change group starts changing over. • Select shift gate 5/6. • Engage the 5th gear of the basic transmission – in the mean ti…

• 70, 4-47 10. In case of lighting of incidental oil pressure and incidental coolant temperature pilot lamps located on the instrument panel and warning about the dangerous drop of pressure in engine lubricating system and about critical over-heating of coolant, stop the engine immedi- ately, find and remedy the trouble. 11. In case of any faults menacing the road safety, stop the truck immediately to eliminate troubles and switch ON the emergency signaling system. 12. Observe the tire pressure values in accordance with the requiremen…

• 278, 4.7 Venting the transmission The transmission oil heats up during driving. This results in the formation of excess pressure which is continuously reduced via a bleed valve. NOTE Check venting system during each vehicle inspection. 4.7.1 Hose breather Vehicles like, for instance, milk tankers, concrete mixers, etc. have to be cleaned frequently due to their application. For this reason, these vehicles should be equipped with a hose …

• 218, 2 3 Safety requirements and warnings 3.1 Assembling and maintenance of the heater must be carried out by organizations and individuals having the producer’s license. 3.2 The plug-in of the heater must be carried out by the two-wired scheme directly to the accumulator battery regardless the motor vehicle “weight”. 3.3 It’s not allowed to connect the heater to the electric circuit of a vehicle lacking the accumulator b…

• 11, KAMAZ 5490 1-1 1 FOR YOUR ATTENTION 1. Prior vehicle (train) operation, study this manual carefully and further observe all recommendations pre- sented in it. 2. New vehicle is to be registered. This provides technical consultation on vehicle operation, maintenance and warranty maintenance. Each vehicle is provided with a Service book. 3. To ensure trouble-free operation, use only genu- ine spare parts. Installation of different equipment and devices on a vehicle and its chassis is to be agreed with desig…

• 309, 4.2 Type Plate The type plate contains the important key data. It is located on the side of the Intarder housing. The following pieces of information must always be given when making inquires, placing orders, or undertaking repairs: 1. Transmission type: 2. Parts list no. of the Intarder 3. Volume production no. of the Intarder 4. Oil volume 5. List of Lubricants Type plate (example) ZF FRIEDRICHSHAFEN AG MADE IN GERMANY MODEL PARTS LIST NO.…

• 240, 7 4. FUEL DELIVERY 4.1 ACCIDENTS PREVENTION GUIDELINES CONCERNING FUEL SUPPLY SYSTEM Attention! Do not operate the heater using unacceptable fuel/ fuel blends, or add used oil to fuel. Disregard of this instruction may cause injury of people, or cause malfunctions or damage to the heater. It is only allowed to use fuel approved by the manufacturer of the heater or of the vehicle. 4.2 FUEL QUALITY Independent device for heating and maintenance of air temperature in the cab operates on diesel fuel. It is necessary to use f…

• 231, 15 7 Guidelines 7.1 For securing continuous working capacity of the heater it’s recommended to turn on the heater briefly for about five minutes once a month during the whole year (including a warm season of the year). The turning on must be carried out at the ambient air temperature near the control panel and the heat sensor below +30 °С. Thus, the sticking of the movable parts of the fuel pump can be eliminated (it can arise because of t…

• 248, 15 9.9 ERROR CODES, THEIR DESCRIPTION AND REMEDIAL PROCEDURE Error code Description Remedial procedure/ customer INIT Function of machine recognition is switched on. Timing device EasyStart was switched off, and then it was switched on again. Wait until the machine recognition finishes, then set the exact time and day of the week. NO SIGNAL The device does not respond to commands. Check the heater fuse, replace if necessary. Contact the service center. Error Heater 1 failure. Contact the service center.…

• 13, 2-2 TABLE OF ADDITIONAL TECHNICAL DATA Operational data Model 5490 Technically permissible maximum weight of vehicle, kg, applied to: axle 1 7100 axle 2 11500 Maximum driving speed 1) , km/h, at least: train 90 2) Test fuel consumption 3) per 100 km at speed 60 km/h, l, not more: train 27,5 Fuel distance endurance 1) 4) , km, at least: train 2800 Acceleration time 1) to 80 km/h, s, not more: train 80 Braking distance 1) at service brake system application during test «Type-0» (…

Опубликовано: | 23 марта, 2022

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